HomeCase StudiesOmniCure AC Large Supports High-Speed Coating Cure in Optical Fiber Draw Towers
Fiber Optic & Cable ManufacturingCase Study 0501

OmniCure AC Large Supports High-Speed Coating Cure in Optical Fiber Draw Towers

Optical fiber draw tower / primary coating / secondary coating / fiber ribbon coating

OmniCure AC Large Supports High-Speed Coating Cure in Optical Fiber Draw Towers

Industry

Fiber Optic & Cable Manufacturing

Application

Optical fiber draw tower / primary coating / secondary coating / fiber ribbon coating

Main Product

OmniCure AC Large

Technology

UV LED Area Curing

01 · Application

Application Overview

Optical fiber manufacturing begins with drawing glass fiber from a preform. Immediately after drawing, the bare fiber is coated with primary and secondary UV-curable coatings to protect the glass and maintain long-term mechanical and optical performance.

In the draw tower, UV curing is a key step that affects line speed and coating reliability. The process must deliver complete and uniform 360° curing at high speed; insufficient cure can lead to delamination and failure, while excessive cure time limits throughput.

02 · Challenge

Customer Challenge

Draw speeds are high and the cure window is short. The UV system must cure the coating quickly without becoming the bottleneck.

The coating must be cured uniformly around the fiber circumference. Non-uniform exposure can lead to uneven coating, residual stress, or long-term reliability issues.

Draw towers often run continuously. Frequent maintenance, downtime, or output degradation can directly affect capacity and total cost.

03 · Solution

UV Curing Solution

OmniCure AC Large supports high-speed UV LED coating cure in optical fiber draw towers. The platform is suitable for continuous area curing and helps provide uniform exposure around the fiber for primary and secondary coatings.

Compared with traditional curing approaches, UV LED platforms can offer improved energy efficiency, lower maintenance needs, and longer stable operation intervals, making them well suited for 24/7 production environments.

For fiber ribbon coating applications, fiber-optimized systems such as AC922S-F can be evaluated according to the actual production line.

04 · Recommended System

Recommended System

Process StepMain ProductValue
Primary coating cureOmniCure AC LargeHigh-speed continuous UV LED curing
Secondary coating cureOmniCure AC LargeStable and uniform coating cure
Fiber ribbon coatingAC922S-FContinuous curing for ribbon applications
Continuous productionOmniCure AC LargeReduced maintenance downtime and stable operation

05 · Benefits

Benefits

Supports high-speed continuous fiber draw tower production
Improves 360° coating cure uniformity
Reduces risk of incomplete or uneven coating cure
Reduces maintenance downtime and improves equipment utilization
Lowers energy consumption and long-term operating cost
Supports fiber capacity expansion for AI data centers, 5G, and broadband networks

Engineer's Note

For optical fiber coating, single-point intensity is not enough. Circumferential uniformity, continuous output stability, coating response, and draw speed must be validated under real production conditions.

06 · ETIA Support

ETIA Support

ETIA helps manufacturers evaluate UV curing requirements, select suitable OmniCure systems, coordinate genuine product supply, and provide local technical support for application testing, installation, troubleshooting, maintenance, and long-term service.

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