HomeApplicationsUV LED Curing for Hypodermic Needle & Cannula Assembly

Application Case Study

UV LED Curing for Hypodermic Needle & Cannula Assembly

High-speed UV LED curing for stainless steel cannula bonding and automated needle assembly.

UV LED Curing for Hypodermic Needle & Cannula Assembly

Industry

Medical Device Assembly · Needle & Syringe Manufacturing · High-Volume Medical Consumables · Automated Medical Production

Application

Hypodermic Needle Bonding · Cannula-to-Hub Assembly · Stainless Steel to Plastic Bonding · High-Speed Rotary Assembly

Technology

UV LED Spot Curing · Multi-Channel UV Curing · UV Adhesive Curing · PLC-Controlled Automation

Recommended Product

OmniCure® LX500

01 · Application

Application

Hypodermic needles and cannula assemblies are manufactured in extremely high volumes. A typical process requires bonding a stainless steel cannula into a plastic hub using a light-curable adhesive. UV LED curing is well suited for this application because it can deliver fast, repeatable curing in compact automated equipment.

02 · Challenge

Challenge

The main challenge is speed and consistency. Manufacturers need to cure adhesive bonds in a very short cycle time without interrupting high-speed indexing, rotary, or multi-station assembly lines. The process must also control heat and maintain stable output across long production runs.

03 · Solution

UV Curing Solution

ETIA recommends OmniCure® LX500 with compact UV LED heads for high-speed needle and cannula assembly. Multi-channel control allows several curing stations to operate from one platform, while PLC integration helps synchronize UV exposure with automated production equipment.

04 · Recommended Product

Recommended UV Curing System

OmniCure® LX500 is recommended for high-volume medical assembly applications that require compact UV LED heads, multiple wavelength options, and automation-friendly control.

Recommended Configuration

OmniCure® LX500

05 · Benefits

Benefits

Fast curing for high-volume production
Multi-channel control for multiple stations
Compact LED heads for small assembly spaces
Repeatable adhesive bonding
Lower thermal exposure than traditional curing
Easy integration into automated lines

06 · ETIA Support

ETIA Support

As an authorized OmniCure® distributor, ETIA supports application review, product selection, genuine supply, installation, training, troubleshooting, and long-term service.

ETIA helps customers translate UV curing requirements into practical, reliable production solutions.

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