HomeApplicationsUV Spot Curing for Cardiovascular Catheter Bonding

Application Case Study

UV Spot Curing for Cardiovascular Catheter Bonding

Controlled UV spot curing for balloon, hub, and marker bonding in cardiovascular catheter manufacturing.

UV Spot Curing for Cardiovascular Catheter Bonding

Industry

Medical Device Assembly · Cardiovascular Devices · Catheter Manufacturing · Minimally Invasive Medical Devices

Application

Balloon Catheter Bonding · Hub Bonding · Marker Bonding · 360° Bond-Line Curing · Medical Plastic Assembly

Technology

UV Spot Curing · UV Adhesive Curing · Closed-Loop Feedback · 360° Radial Light Delivery

Recommended Product

OmniCure® S2000 Elite · Optional: R2000 Radiometer · Cure Ring · Multi-Leg High Power Fiber Light Guide

01 · Application

Application

Cardiovascular catheters require multiple critical bonding operations, including balloon bonding, hub bonding, and marker bonding. These joints often involve small plastic components, thin balloon materials, and tight bond-line geometries. Because the final product is used in life-sustaining procedures, the curing process must be repeatable, controlled, and suitable for validated medical device production.

02 · Challenge

Challenge

Catheter bonding requires strong and consistent adhesion without overheating delicate materials. Balloon joints often require 360° curing around a circular bond line, while hub and marker bonding require accurate light delivery to small areas. Inconsistent UV dose, uneven exposure, or lamp-output variation can affect bond strength and process reliability.

03 · Solution

UV Curing Solution

ETIA recommends the OmniCure® S2000 Elite UV Spot Curing System for catheter bonding applications requiring high control and repeatability. Closed-Loop Feedback helps maintain consistent UV output, while a Cure Ring or multi-leg fiber light guide can support uniform 360° curing around catheter bond lines. R2000 Radiometer calibration can support documented process control across multiple assembly stations.

04 · Recommended Product

Recommended UV Curing System

OmniCure® S2000 Elite is recommended for validated medical bonding applications that require controlled irradiance, repeatable curing, and compatibility with light guide accessories.

Recommended Configuration

OmniCure® S2000 Elite · Optional: R2000 Radiometer · Cure Ring · Multi-Leg High Power Fiber Light Guide

05 · Benefits

Benefits

Repeatable UV dose delivery
Strong and consistent catheter bonding
360° bond-line curing capability
Low-heat curing for delicate plastics
Supports medical process validation
Suitable for multi-station production consistency

06 · ETIA Support

ETIA Support

As an authorized OmniCure® distributor, ETIA supports application review, product selection, genuine supply, installation, training, troubleshooting, and long-term service.

ETIA helps customers translate UV curing requirements into practical, reliable production solutions.

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