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Optical Modules

400G to 1.6T transceivers, co-packaged optics and fibre arrays — sub-micron bonds that must not move.

The problem

UV curing in Optical Modules

In an optical transceiver, alignment is the product. A fibre array bonded a micron out of position costs insertion loss you can never recover, so the adhesive has to lock at the aligned position and stay there through reflow, thermal cycling and years in a hot switch cabinet.

That is a UV curing problem before it is an adhesive problem: cure too slowly and the alignment drifts; cure unevenly and shrinkage pulls the fibre off axis. ETIA specifies the spot head, wavelength and dose profile so the bond fixtures in the sub-second window your active alignment station allows.

Processes we solve

Fibre array & V-groove bonding

Sub-second tack at the aligned position, then full cure — without pulling the fibre off axis.

Lens & isolator attach

Low-outgassing cures that keep the optical path clean over the module's service life.

Co-packaged optics assembly

Localised UV energy next to temperature-sensitive ASICs and photonic dies.

Connector termination

Fast, repeatable ferrule bonding for high-volume patch cord and connector production.

Fibre draw & recoat

High-intensity 360° curing of primary and secondary coatings at draw-tower line speeds.

Bring us the joint that won't hold.

Our engineers work the problem with you — adhesive, geometry, dose and takt — and specify the system that fits your line.